U.S. Chemical Safety Board Issues Update on Investigation of Fatal April 2026 Hydrogen Sulfide Release at Catalyst Refiners Facility in West Virginia

 

 

Washington DC August 13, 2026 — The U.S. Chemical Safety and Hazard Investigation Board (CSB) today released an update on its investigation into the deadly April 22, 2026, release of highly toxic hydrogen sulfide gas at the Ames Goldsmith Corporation’s Catalyst Refiners, Inc. (Catalyst Refiners) facility in Institute, West Virginia. Two employees were fatally injured, and four others were seriously injured, after a chemical reaction occurred and produced highly toxic vapors during the transfer of chemicals into a wastewater receiving tank in connection with decommissioning activities at the facility.

 

The Catalyst Refiners facility conducted silver and ethylene oxide catalyst refining operations. The facility reclaimed silver from spent catalyst and manufactured silver oxide. The company’s refining operations involved processing spent catalyst and recovering silver for reuse. At the time of the incident, Catalyst Refiners had ceased silver reclamation operations and was decommissioning the facility. The facility’s wastewater pretreatment system remained in operation, however.

 

As part of the decommissioning process, employees were disposing of various chemicals that were still onsite.  Two chemicals -- A-50 (a proprietary calcium chloride solution used as a coagulant) and M-2000A (a proprietary sodium trithiocarbonate solution used as a metal precipitant) -- were used to recover silver from the facility’s wastewater.  A third chemical, nitric acid, was used in the reclamation process.  Catalyst Refiners did not have a written procedure for  disposing of these chemicals through the wastewater treatment system.

 

On April 22, the day of the incident, employees first pumped roughly 80 gallons of A-50 and 275 gallons of M-2000A from their storage containers into a wastewater receiving tank. The employees then began pumping diluted nitric acid from a tote into the same tank.

As the nitric acid was being pumped into the wastewater tank, the employees observed a chemical reaction occurring and a fog forming over the tank. The employee who was operating the pump stopped the flow of nitric acid into the tank.  The employee went outside to get some fresh air but then passed out. The employee subsequently regained consciousness.

A supervisor, who had been notified about the issue with the chemicals, approached the tank area and also lost consciousness.

 

Two additional employees, who were not involved in the chemical transfer, also entered the area to assist. One of these employees pulled the unconscious supervisor away from the tank area. The supervisor recovered, but the employee who had come to the supervisor’s assistance, as well as the one who also had entered the area, were both overcome by the vapors emitting from tank and later died.

 

Emergency responders subsequently detected hydrogen sulfide at the facility. A shelter-in-place order was issued for an area within one mile of the facility. Twenty-two personnel, including four responders, were decontaminated at the site, and 18 were transported to local medical facilities for evaluation.

 

Hydrogen sulfide is a colorless, highly toxic gas that can cause serious injury or death. A concentration of 100 parts per million is considered immediately dangerous to life or health.

 

The CSB found four full-face respirators at the facility, but they were not equipped with filters that would protect against hazardous gases such as hydrogen sulfide.

 

Additionally, workers at the facility told the CSB that respirator use was no longer required after the facility transitioned from production to decommissioning.  Catalyst Refiners also did not provide or require employees or contractors to use personal gas monitors.

 

CSB Chairperson Steve Owens said, “This tragic incident underscores the need to have clear procedures and safely manage the serious chemical hazards that can arise during facility decommissioning.  Although the CSB’s investigation is still ongoing, we are concerned that Catalyst Refiners did not require employees to wear respirators during decommissioning and also never  provided or required workers to use personal gas monitors that might have alerted them to the presence of the highly toxic hydrogen sulfide gas.”

 

Moving forward the CSB will continue to further analyze several key issues, including:

 

  • Chemical hazards and incompatibilities
  • Decommissioning hazard analysis;
  • Chemical disposal procedures;
  • Personal protective equipment and atmospheric monitoring; and
  • Corporate governance and oversight.

 

The CSB’s investigation remains ongoing. Complete findings, analyses, and recommendations, if appropriate, will be included in the CSB’s final investigation report.

 

The CSB is an independent, nonregulatory federal agency charged with investigating incidents and hazards that result, or may result, in the catastrophic release of extremely hazardous substances. The agency’s core mission activities include conducting incident investigations to identify root cause of releases; formulating preventive or mitigative recommendations based on investigation findings and advocating for their implementation; issuing reports containing the findings, conclusions, and recommendations arising from incident investigations; and conducting studies on chemical hazards.

 

The agency's board members are appointed by the President subject to Senate confirmation. The Board does not issue citations or fines but makes safety recommendations to companies, industry organizations, labor groups, and regulatory agencies such as OSHA and EPA.

 

Please visit our website, www.csb.gov. For more information, contact Director of External Affairs Hillary Cohen at [email protected].

Back to news